
osawh.com
Process Plant operations improvement supply chain
TQM Cost Reduction
Applications:
Rigorous, kinetic, expert systems model-based
refinery, olefin, polyolefins, styrene, caprolactum, polyester, nylon fiber mills process
reactors and downstream recovery units design and operations simulation improve daily
plant operating decisions and predictive control for advanced process control (APC)
applications
The results are feedstock optimal allocation, blending for
full range feeds reactors yield improvements, process de-bottlenecking, energy conservation, waste
minimization, preventive maintenance and safety management, downstream processing quality
assurance, DCS/CIM systems design and integration, economic impact simulation.
Applications of goal, mission, performance oriented OSA teams to technical, operating
staff on the job training for full range feeds variations, operating loads and severity
changes in plantwide supply chain cost reduction, products innovation, quality
improvements.
Over 30 million global
government, banking, finance industry, corporate executive,plant managers, technical,
operating staff, investors benefited by these 32 Real Options Operations Simulations
Analysis systems based Global Strategic Information Knowledge Management Systems tailored
to your problems and need, supporting technolog and management innovation for
Information technology, chemical and Biotech, process technology internet applications to
improve corporate dilay procurement, inventory, production, marketing, sales integrated
supply chain productivity, cost reduction in last 30 years These systems have been
recommended by Hydrocarbon Processing(US Houston)'s Advanced Control and information
management strategy, process design, operations optimizations Handbook,1991,
1993,1995,1996, 1997, 1999. Over 1000 major cos from 65? US, European, Asian Pacific,
South Ameri can countries including EXXON, Dupont, BP,? Shell,? BASF,? Aramco, Sino pec,
IBM etc. ) thousands corporate managers contacted 32 OSA based corporate? pre and
post merger/acquistions restructuring, reengineering performances analysis and
strategy applications
Lastyear Sep issue special :
Global process plant information integration and supply chain ? e-business decision
supports
For production debottleneck, improved quality at reduced raw material, energy unit
consumption? and procurement, inventory costs through cost, quality, market share goal,
mission, performance oriented OSA teams develope, implements OSA knowledge based process
units operation decisions simulators supported knowledge based model feedforward optimum
computer control operations saving millions dollars without staff reduction, hardware
investment with significantly improved global market shares in one year OSA program
4. Decision simulators supported? Educations, Resaerch and Out Sourceing on the job
Training centers :
Goal & Mission, Performance oriented? information knowledge based OSA teams
applications to university teaching and research, IT and corporate/plant executives on the
job training, which? implemented for? training of thousands of senior, graduate economics,
management, chemical Eng. and biochem\? students? in? top Taiwan and China universities,
and 20 millions global IT,corporate/plant financial executives, investors
These 32 information knowledge based global corporate/plant OSA strategic management
decisions ? simulatons systems supported new IT organization have replaced the inefficient
conventional hierachial IT by goal and mission, performance oriented cross-functional
pizza pie OSA teams. It helped global refinery, petrochemicals and chemicals, fibers,
biotech and financial market daily reengineering, restructuring and operations improv
ement(change management) information business with easily measured billions doll ars cost
reductions return through improved global investment, procurement, produc tion decisions.
It make IT executives the corporate thinktank in corporate restructuring and reengineering
applications. These knowledge based goal and mission, perform ance oriented OSA teams will
provide virtual, dynamic IT acrossing the corporate and countries bounderies supporting
the virtual corporation maximize utilization of global, capital, energy, raw material,
information and knowledge resourcess
These knowledge based decision simulators? integrating fundamental theory into ?
information knowledge based,(data history, employee expertises) through artificial
intelligence's fuzzy logic, neural net human mind reasoning, pattern recognitions in chaos
theory based expert systems decision and perform OSA( Operations Simula tion Analysis).?
All simulation prediction must satisfy error below 1.5 %,
Corporate decision support systems:
Global Strategic Planning? OSA decision supports?
OSA supported Global Olefin/Polyolefin/PVC Corporate/plant integration CIM Strategy
Global Financial Markets Simulation and? Risk Management OSA
OSA supported IT, and CIM for Global corporate/plant? TQM applications
Plant Operations Management for cost reduction
Global Marketing Sales OSA supported Strategy
Global Feedstock & Energy Procurement OSA supported Strategy
Integrated supply chain strategic management support:integrating Order-entry, procurement,
inventory, production? TQM? and marketing, sales systems strategy for maximize
prodcutivity , billion dollar cost reduction and improved quality, market shares in
-.Business
Global Feedstock Inventory OSA supported? Strategy
Global Products Inventory OSA supported? Strategy
OSA Knowlege based Corporate/Plant? decision simulators based distributed e-learning on
the job? Training centers for distributed OSA simulators based senior and entry
level seed OSA members training
OSA decision supported Global Refinery corporate/plant process CIM operations strategy
OSA decision supported Styrene/PS/ABS corporate/plant process CIM operations strategy
OSA supported EG/PTA Polyestercorporate/plant integration CIM Strategy
Caprolactum/nylon fibres?Corporate? process operations strategy corporate/plant CIM
Global plant operations, technical innovation, TQM cost reduction, debottleneck
improvement
OSA decision supported FCC/ROC/HOC Operations Strategy
OSA supported Olefin Cracking Furnace yield improvement
Olefin/polyolefin OSA supported operations strategy
Fractionation OSA Expert Systems for Debottleneck
OSA decision supported Refinery CIM for Global oils?
OSA decision supported Refinery Reactors Operations yield improvement
OSA decision supported Process Reactor Operations Yield Improvement, ,
OSA decision supported Process Unit Operations Expert Systems
OSA decision supported Plant safety operations management
Plant information integration and OSA decision support
OSA Decision Supported Energy Conservation
Plant utilities information integration, decisions support
Catalytic Reforming Operations Management
OSA Decision Supported Waste Minimization,
OSA decision supported? Research & Developement management
OSA Supported Hydrocracking Operations Strategy
Click here for? OSA decision supported Information Technology methods in Global Strategic
Management Click here for? OSA Applications and partial lists of Dr Huang's publications
Click here for corporate restructuring, reengineering applications
Click here for integrated? OSA decision supported Corporate/palnt? TQM workshops?
Strategy: These systems have been developed from the past plant
hourly operating history (including normal, crisis and emergency operations); management
and plant operators' expertise. The latest statistical, thermodynamic and kinetic
theories, artificial intelligence in fuzzy logic, neural network and chaos theory have
been applied to develop expert system-based decision simulators covering the entire
operating history features include:
* Global
Procurement Strategy :Feedstock and fuel
prices simulation forecasts, procurement , inventory scheduling, blending strategic
analysis.
* Process Operation Quality, cost improvement
strategy: Reactors yields improvement
and debottlenecking, polymer processing quality improvement, for full range feeds, loads
and severity changes.
* Process
Productivity Improvementt Process
troubleshooting, debottlenecking over design
* Process
Energy Cost reduction Process energy
conservation, cut fuel, steam unit consumption
*
Environmental, Waste Minimization Process
waste management, tracking, simulate pollution source and minimization
*Maximize products recovery while minimize off
spec loss
*Process plant quality assurance and equipment preventive safety,
maintenance management
*OSA
simulators
supported On the Job Training, workshops
Process plant technical, operating and DCS internet e-commerce, e-business staff on the
job training
Operations
Management Implementation: OSA consultant
Dr. Warren Huang will conduct the corporate/plant operations, cost reductions review and
setup goal mission, performance oriented cross-functional OSA teams to achieve millions
dollar cost reduction with improved quality, market shares without staff cut, hardware
investment
Economics: Millions US dollars saved without staff cut
Commercial Applications: Over 30 refinery, olefin, polyolefin,
ethylbenzene, styrene, caprolactum plants, nylon, polyester fibers mills applied , 120 TQM
cost reduction workshops offered to corporate, plant managers, technical, operating, DCS
staff.
References:-All by Dr. Warren Huang "Improve Process by
OSA", "Improve Naphtha Cracker Operations", Feb, May 1980, "Optimize
Styrene Units,", Apr. 1983, HP, " OSA maximize ethylbenzene, styrene unit
productivity, flexibility, "Jan, Mar, 1983 OGJ and 12 paper series in Hydrocarbon
Processing, OGJ 1979 -1983,' Control of Cracking Furnace", US patents, 1981,1982
"Goal, Mission Performance oriented Design/Operations Simulations Analysis predictive
control Maximized Refinery-Olefin, fiber mills Productivity, Flexibility", AIChE 1983
Diamond Jubilee, 1990, 1999 annual meeting ,Dallas, World Congress II, II, IV, Canada,
Tokyo, Germany,1983,1986,1991,"Refinery Optimal Control" Singapore, Beijin,
Antwerp, Dallas,1989, 1992,1995, 1999,
Licensor: OSA Int'l Operations Analysis, San Francisco, Calif
Services Available:
A. One-two day workshop to organize top management,
corporate plant executives into goal, mission, performance oriented real options analysis
OSA teams to review, operations, and recommendation for procurement, process yield ,energy
conservation, waste minimization strategy for million dollar plant-wide cost reduction and
markets shares improvement without staff reduction, hardware investments
B. Annual memberships providing regular cost reduction on the job training tracking OSA
teams goal, mission, performance
C, Full OSA program, providing full OSA decision simulators and OSA teams plantwide
operations cost reduction management
Contact: Dr. Warren Huang Website: www.osawh.com email: whuang@osawh.com / whuang3928@aol.com
1999 Copyright
osawh.com/ Dr. Warren Huang 1999 osawh.com/ ?????????